Are you a Manufacturer of Deep Drawn Metal Stampings Facing These Issues?

Complex parts geometry, surface lubricity, frequent cleaning bath replacement, parts staining/corrosion, scale formation 和 wastewater treatment issues – these are the problems we solve on a regular basis for manufacturers.  Not sure if you need 溶剂 or 水 chemistry?  Want to reduce the steps in your process to save money on chemical consumption?  Then you need to partner with a partner who has a diverse product offering 和 mission to optimize your process.

Complex Parts Geometry 
Hubbard-Hall is the only chemistry supplier who can offer you both 溶剂 chemistries, based on a few factors such as: process, equipment in place 和 desired final outcome.

Frequent cleaning bath replacement
This occurs when lubricants over saturate the cleaning baths, chelators tie up the cleaning chemistry instead of reducing metal contamination, or phosphate-based/citric acid passivators interfere with waste treatment operations.

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Parts staining/corrosion
If you are experiencing staining/corrosion on your parts after the forming lube has been cleaned off, it may be caused by amine compounds in water emulsifiable lubricants. These compounds have a high pH 和 can react with soft metals, resulting in oxidation 和 staining. Although the compounds contain inhibitors, there are limits to their effectiveness.  了解更多.

Scale formation
Conventional chemistries such as silicated cleaners have several advantages such as; safe for all metals, comes in powder or liquid 和 are inexpensive. 然而, you cannot use them with certain washers, they can leave an undesirable film, they can cause scale formation 和 are high sludging.

Wastewater treatment or haul-off issues
Treating the wastewater or hauling away the sludge keeps you in business but doesn’t contribute to your bottom line. Choosing the right chemistry upstream for your cleaning process;

  • Reduces wastewater costs (haul off, overhead 和 from fines) 和 keeps operations in compliance
  • Reduces frequent dumping of the cleaning bath, which puts less strain on your wastewater treatment operations
  • Reduces sludge generation by treating waste at the source
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Cleaning is more than picking a chemistry.  The type of alloy 和 soils, cleanliness & throughput requirements, waste h和ling 和 cost all need to be considered.

Are you ready to talk to an expert?

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